Instruction/ maintenance manual of the product D25235 029-2 Delta
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IN STRUCTIO N M ANU AL P ART NO. D25235 029-2 Copyright © 2002 Delta Machinery T o learn more about DEL T A MACHINER Y visit our website at: www .deltamachinery .
2-ENG D25235 SAFETY GUIDELINES - DEFINITIONS Indicates an immi- nently hazardous sit- uation which, if not avoided, will result in death or serious injury . Indicates a potential- ly hazardous situa- tion which, if not avoided, could result in death or serious injury .
3-ENG D25235 IMPORT ANT SAFETY INSTRUCTIONS Save these instructions Improper operation or maintenance of this pr oduct could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment.
4-ENG D25235 WARNING: Risk of Bursting Air T ank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury .
5-ENG D25235 HOW TO PREVENT IT WHA T CAN HAPPEN WARNING: Risk to Br eathing WARNING: Risk of Electrical Shock HOW TO PREVENT IT WHA T CAN HAPPEN HAZARD HAZARD Y our air compressor is powered by electricity . Like any other electrically powered device, If it is not used pr operly it may cause electric shock.
6-ENG D25235 6-ENG HOW TO PREVENT IT WHA T CAN HAPPEN WARNING: RISK OF BURNS T ouching exposed metal such as the compressor head or outlet tubes, can result in serious burns. Never touch any exposed metal parts on compressor during or immediately after operation.
7-ENG D25235 D25235 Review and understand all instructions and war nings in this manual. Become familiar with the operation and controls of the air compr essor . Keep operating area clear of all persons, pets, and obstacles. Keep children away fr om the air compres- sor at all times .
8-ENG D25235 Model No. DLKC6580V2 Horsepower Peak 6.5 V oltage-Single Phase 240V/60Hz/1Ph Minimum Branch Circuit Requir ement 30 amps *Fuse T ype Time Delay Air T ank Capacity , Gallons 80 ASME, V ertical Approximate Cut-in Pr essure 145 PSIG Approximate Cut-out Pr essure 175 PSIG SCFM @ 100 psig 16.
9-ENG D25235 9-ENG D25235 9-ENG 2. Obtain the drain plug extension (D), from the parts bag. 3. Apply thread sealant tape to the threads of the drain plug exten- sion (D). 4. Assemble the washer (C), drain plug extension (D), and drain plug (B) as shown in Figure.
10-ENG D25235 1. Place the air compressor on on a solid, level surface. 2. Mark the surface using the holes in the air compressor feet as a template. 3. Drill holes in the surface for the concrete anchors. Install con- crete anchors. 4. Line-up holes in surface with holes in air compressor feet.
11-ENG D25235 GROUNDING INSTRUCTIONS This product should be connected to a metallic, permanent wiring system, or an equipment-grounding terminal or lead on the product and comply with national and local electrical codes. Refer to the product specification found in the front of this manual for the voltage and minimum branch cir- cuit requir ements.
12-ENG D25235 • Use pipe that is the same size as the air tank outlet. Piping that is too small will restrict the flow of air . • If piping is over 100 feet long, use the next larger size. • Bury undergr ound lines below the frost line and avoid pockets where condensation can gather and freeze.
13-ENG D25235 D25235 Description of Operation Become familiar with these controls befor e operating the unit. On/Auto/Off Switch : T urn this switch ON to provide automatic power to the pressur e switch and OFF to remove power at the end of each use.
14-ENG D25235 14-ENG Air Compressor Pump (not shown): Compresses air into the air tank. W orking air is not available until the compressor has raised the air tank pr essure above that requir ed at the air outlet. Check V alve: When the air compressor is operating, the check valve is "open", allowing compressed air to enter the air tank.
15-ENG D25235 How to Start 1. T urn the On/Auto/Off lever to "AUTO" and allow tank pressur e to build. Motor will stop when tank pressur e reaches "cut-out" pressur e. 2. When the tank pressur e reaches "cut-out" pressur e open the globe valve.
16-ENG D25235 16-ENG MAINTENANCE Customer Responsibilities Before each use ● ● ● 2 Every 8 hours Every 40 hours Every 100 hours Y early Every 160 hours ● ● 1 1- more fr equent in dusty or humid conditions 2- more fr equent if humidity or operating conditions are extreme.
17-ENG D25235 D25235 Changing 1. Remove the oil fill plug (A). 2. Remove the oil drain plug (B) and drain oil into a suitable container . 3. Replace the oil drain plug (B) and tighten securely 4. Sowly add compressor oil until the oil level is in the middle of the sightglass (C).
18-ENG D25235 Air Filter - Inspection and Replacement Hot surfaces. Risk of burn. Compressor heads ar e exposed when filter cover is removed. Allow compressor to cool prior to servicing. A dirty air filter will not allow the compressor to operate at full capaci- ty .
19-ENG D25235 Air Compressor Pump Intake and Exhaust V alves Once a year have a T rained Service T echnician check the air compr essor pump intake and exhaust valves. Inspect Air Lines and Fittings for Leaks 1. T urn air compressor off, lock out the power supply , and relieve all air pressur e from the air tank.
20-ENG D25235 SERVICE AND ADJUSTMENTS Unit cycles automat- ically when power is on. When doing Maintenance, you may be exposed to voltage sources, compr essed air or moving parts. Personal injuries can occur . Before performing any Maintenance or repair , unplug the compressor and bleed of f all air pressur e.
21-ENG D25235 Motor This motor has a manual thermal overload protector . If the motor over- heats for any reason, the overload protector will shut of f the motor . The motor must be allowed to cool down before r estarting. T o restart: 1. Place the On/Auto/Off lever in the Off position.
22-ENG D25235 TROUBLESHOOTING Performing repairs may expose voltage sour ces, moving parts or compressed air sour ces, moving parts or com- pressd air sour ces. Personal injury may occur . Prior to attempting any r epairs, unplug the air compressor and bleed of f all air tank air pressure.
23-ENG D25235 PROBLEM CAUSE CORRECTION Compressor is not supplying enough air to operate acces- sories. Prolonged excessive use of air . Compressor is not lar ge enough for air requir ement. Hole in hose. Check valve restricted. Air leaks. Restricted air intake filter .
24-ENG D25235 PROBLEM CAUSE CORRECTION Motor will not run. Fuse blown, circuit br eaker tripped. 1. Check fuse box for blown fuse and replace as nec- essary . Reset circuit breaker . Do not use a fuse or circuit br eaker with higher rating than that specified for your particu- lar branch circuit.
25-ENG D25235 PROBLEM CAUSE CORRECTION Knocking Noise. Possible defect in safety valve. Operate safety valve manually by pulling on ring. If valve still leaks, it should be replaced. Loose pulley . Tighten pulley set screw , 145-165 in.-lbs. Compressor mounting screws loose.
26-ENG D25235 26-ENG 19 15 18 17 16 22 39 25 23 26 27 28 32 37 38 1 2 4 7 3 8 5 9 11 10 12 13 34 6 24 AIR COMPRESSOR DIAGRAM.
27-ENG D25235 P ARTS LIST DESCRIPTION Outside Belt Guard Belt Set Screw Pulley Self T apping Screw 10 x 5/8 (2 requir ed) Speed Nut (2 requir ed) Screw (4 r equired) Inside Guard Belt Motor Screw (4 r.
28-ENG D25235 28-ENG T orque to 20-25 ft.-lbs. T orque to 32-33 ft.-lbs. PUMP DIAGRAM.
29-ENG D25235 Part No. ABP-8226501 ABP-5961405 ABP-5950057 ABP-9053201 ABP-4000101 ABP-9022003 ABP-5940050 ABP-9101164 ABP-9162030 ABP-9004009 ABP-9110022 ABP-9163020 Z-ABP-9013013 ABP-8226502 ABP-8226503 ABP-8227093 ABP-8227092 ABP-5962020 ABP-5981000 ABP-5281100 ABP-9024011 Not Shown ABP-9049020 Key No.
LIMITED W ARRANTY DEL T A CORPORA TION warrants to the original purchaser that all products covered under this warranty are free from defects in material and workmanship.
An important point after buying a device Delta D25235 029-2 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Delta D25235 029-2 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Delta D25235 029-2 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Delta D25235 029-2 you will learn all the available features of the product, as well as information on its operation. The information that you get Delta D25235 029-2 will certainly help you make a decision on the purchase.
If you already are a holder of Delta D25235 029-2, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Delta D25235 029-2.
However, one of the most important roles played by the user manual is to help in solving problems with Delta D25235 029-2. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Delta D25235 029-2 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
