Instruction/ maintenance manual of the product TI15596a Graco
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Instructions - Parts List High-Flo ® 4-Ball Pumps 3A05 38F EN Air-powered pumps for low pre ssure, high volume circulation of finishing ma terials. Do not use for flushing or purging lines with ca ustic s, acids, abrasive line s trippers, and other similar fluids.
2 3A0538F Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Related Manua ls . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installation .
Models 3A053 8F 3 Model s Your mo del numb er is mark ed on the pump id entification plate l ocated tow ard the re ar of the air motor. To determ ine the mod el number of your pu mp from the fo llowing m atrix, sel ect the six digits w hich descri be your pum p.
Warnings 4 3A0538F Warnings The foll owing warni ngs are for the setup , use, ground ing, main tenance, a nd repair o f this equ ipment. The exclama - tion po int symbol alerts yo u to a gener al warning and the haz ard symb ols refe r to procedur e-specif ic risks.
Warn ings 3A053 8F 5 PERS ONAL PR OTEC TIVE E QUIPMEN T You must we ar appro priate protecti ve equipm ent when oper ating, se rvicing, or wh en in the operati ng area of the e quipment to help protec t you from serious i njury, inc luding eye injury, he aring lo ss, inhalat ion of toxic fumes , and burns .
Inst allation 6 3A0538F Installa tion Grou ndin g Pump: use a grou nd wire and c lamp. Se e F IG . 1. Remove the green grou nd screw ( Z) from the b ottom of the air m otor. Insert th e screw thr ough the loop on the end of the ground wire (Y) a nd reattach the sc rew to the air moto r.
Installa tion 3A053 8F 7 Stand Mount Mount t he pump in the acce ssory pum p stand (B). U se Part No. 2 53692 Stan d for 1000, 15 00, and 2000cc Pumps ( see F IG . 2, page 9) a nd Part No. 21874 2 Stand for 3000 and 4000cc Pumps (see F IG . 3, page 1 0).
Inst allation 8 3A0538F Accessories Install t he followi ng access ories in t he order shown in F IG . 2 and F IG . 3, usi ng adapter s as neces sary. NOTE: Accessor y Air Control Kits are a vailable fo r the NXT Air M otor. The k its include a master air valve, ai r regulato r, and filter.
Installa tion 3A053 8F 9 Key: A Mix Tank B 253692 Pump Stand C Fluid Sup ply L ine; 1-1/2 in. (38 mm) mini mum dia meter D Flu id Sh utoff V alve E F luid L ine F Surg e Ta nk S tand G Sur ge T ank H .
Inst allation 10 3A0538F Key: A Mix Tank B 218742 Pump Stand C Flui d Supply L ine; 2 in. (50 mm ) minimu m diame ter D Flu id Shu toff V alve E F luid L ine F Surg e Ta nk S tand G Sur ge T ank H Air.
Operatio n 3A053 8F 11 Operation Pressure Relief Procedure 1. Clo se the bleed- type maste r air valve (M). 2. O pen the dis pensing v alve, if u sed. 3. O pen all f luid drain valves ( N) in the s ystem, having a waste c ontainer re ady to catc h drainage.
Maint enanc e 12 3A0538F Maintenanc e Preventive Maintenance Schedule The oper ating co nditions of your parti cular sy stem determin e how often mainte nance is requi red.
Main tenance 3A053 8F 13 Chan ging the TSL Check the condition o f the TSL and the le vel in th e res- ervoir every week, min imum. TSL shoul d be changed at least ev ery mon th. Part No. 2 06995 Thro at Seal Liqu id (TSL) c arries res i- due from the pump rod i nto the r eservoir.
Maint enanc e 14 3A0538F.
Troubles hooting 3A053 8F 15 Troubleshoot ing Problem Cau se So lution Pump outp ut low o n both stro kes. Restric ted air su pply lin es. Clear a ny o bstructio ns; b e su re all shutoff va lves ar e ope n; inc rease press ure, bu t do not excee d maximum working pre s- sure.
Repai r 16 3A0538F Repair Disassembly NOTE: The 3000 an d 4000cc pum ps are eas iest to repair wh en left i n the P art No. 218 742 acc essory pump stand and disass embled as instruct ed in the lowe r man- ual. For rep air at a r emote lo cation, ha ve anothe r pump stand avail able.
Repair 3A053 8F 17 Reassemble the Co upling Adapter and Tie Rods to the Motor NOTE: Use thi s procedure only if the c oupling adapter (105) and tie rods (106) have been disa ssemble d from the mot or, to ensure prope r alignment of the motor shaft to the piston rod (R).
Parts 18 3A0538F Parts High-Flo Pu mps with 1000cc, 1500cc, o r 2000cc 4-Ball Lowers Common Parts 2.0:1 Rat io, 2000c c Pumps 101 105 104 102 106 107 103 TI15595 a 108 122 Ref.
Parts 3A053 8F 19 3.0:1 Ratio, 1 500cc Pumps 3.5:1 Ratio, 2 000cc Pumps 4.0:1 Rat io, 1000c c Pumps 4.5:1 Rat io, 1500c c Pumps 101 102 Pump (see page 3) Pump Series NXT Air Motor (see 3112 38) 4-Ball.
Parts 20 3A0538F High-Flo Pu mps with 3000cc or 4000 cc 4-Ball Lowers Common Parts 101 105 104 102 106 107 103 TI1560 6a 108 122 Ref. No. Description Part No.
Parts 3A053 8F 21 1.7:1 Ratio, 4 000cc Pumps 2.3:1 Ratio, 3 000cc Pumps 3.3:1 Rat io, 4000c c Pumps 4.4:1 Rat io, 3000c c Pumps 101 102 Pump (see page 3) Pump Series NXT Air Motor (see 31123 8) 4-Ball.
Dime nsions 22 3A0538F Dimensions TI15605 a TI15596 a High-Flo 100 0, 1500, an d 2000cc P umps A B C Model Motor Lower Size A in. ( mm) B in. ( mm) C in. ( mm) Approx. Weight lb ( kg) JX40XX NX T2200 1000c c 45.6 (1 158) 28.78 ( 731) 17.4 (442) 94 (42.
Motor M ounting Ho le Diagr ams 3A053 8F 23 Motor Mounting Hole Diagra ms NXT Model 2200 NXT Model 3400 NXT Model 6500 TI806 9A TI8071 A TI 8070A 6.186 in. (157 mm) Three 5/8-11 Tie Rod Holes, 8.000 in. (203 mm) x 120° Bolt Circle Six 5/8-11 Tie Rod Holes, 8.
Mountin g Stand H ole Layo uts 24 3A0538F Mountin g Stand Hole Layouts 60° 30° 30° 16.88 in. (428.8 mm) 218742 Floo r Stand (for 300 0 and 4000cc Pumps) 253692 Fl oor Stand (for 10 00, 1500, and 2000cc Pu mps) 14.50 in. (368.3 mm) 17.0 in. (431.8 mm) 19.
255143 W all Moun t Bracket 3A053 8F 25 255143 Wall Mount Brack et TI8614B 9.0 i n. (228.6 mm ) 1.6 in. (41.4 m m) 12.4 in. (314.3 mm ) 1.0 in. (25. 4 mm) 7.4 i n. (187.3 mm ) 5.3 i n. (133.4 m m) 14.5 in. (368.3 mm) 17.8 in . (450. 9 m m) 2.0 in. (50.
Technic al Data 26 3A0538F Technical Data Sound data : See N XT motor m anual 3112 38. Wetted par ts: See 4- Ball Lower manual 3A053 9 (1000c c, 1500cc, 2000 cc) or 3A0540 (3000cc, 40 00cc).
Performan ce Charts 3A053 8F 27 Perfor mance Ch arts Fluid Ou tlet Pressur e - Black Curve s To find Fluid Outlet Pressure ( psi/MPa/bar) at a specific fluid flow (gpm/lpm) and operating air pr essure (psi/MPa/bar): 1. Locate desired flow along bottom of chart.
Performance Charts 28 3A0538F NOTE: See Models on p age 3 for you r pump pa rt number. NXT 3400 Air Motor, 1 500cc Low er (JX45XX ) FLUID PRESSURE FLUID FLOW IN GPM (LPM ) AIR FLOW psi ( MPa, b ar) 500 (3.5, 35) 400 (2.8, 28) 300 (2.1, 21) 200 (1.4, 14) 100 (0.
Performan ce Charts 3A053 8F 29 NOTE: See Models on p age 3 for you r pump pa rt number. NXT 65 00 Air Motor , 3000cc Lo wer (JX44XX ) Flui d Pre ssur e A B psi (MPa, bar) Fluid Fl ow in gpm (lpm) C A B C NXT 65 00 Air Mo tor, 4000cc L ower (J X33XX) A B A B C 20 (75.
All written and visual data contained in this document reflects the lat est product information avail able at the ti me of publica tion. Graco reserves the right to make changes at any t ime without notice. This manual contains E nglish. MM 3A0538 Graco Hea dquarters: Minne apolis Internati onal Offices : Belgium, C hina, Ja pan, Korea GRACO INC.
An important point after buying a device Graco TI15596a (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Graco TI15596a yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Graco TI15596a - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Graco TI15596a you will learn all the available features of the product, as well as information on its operation. The information that you get Graco TI15596a will certainly help you make a decision on the purchase.
If you already are a holder of Graco TI15596a, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Graco TI15596a.
However, one of the most important roles played by the user manual is to help in solving problems with Graco TI15596a. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Graco TI15596a along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
