Instruction/ maintenance manual of the product 6546X-X Ingersoll-Rand
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OPERA T OR’S MANU AL 6544X -X 6546X -X INGERSOLL RAND COMP ANY L TD P .O . BOX 151 ONE ARO CENTER BR Y AN, OHIO 43506-0151 (800) 276-4658 F AX (800) 266-7016 © 2007 CCN 81582769 RELEASED: 2-26-82 REVISED: 11-28-07 (REV .
Page 2 of 8 6544X- X (en) DISASSEMBL Y OF AIR MO T OR NO TE: All threads are right hand . Place motor in up stroke position. This can be accom- plished by pushing (48) rod to ward the top of the air motor . Remove f our (1) screws fr om (2) de ector .
6544X- X (en) Page 3 of 8 12 33 34 35 38 16 11 31 32 13 14 15 16 17 18 19 9 10 12a 36 39 41 4 20 21 22 24 3 40 5 6 7 8 50 12 33 34 35 38 16 11 31 32 13 14 15 16 17 18 19 9 10 12a 36 39 41 4 20 21 22 24 3 40 5 6 7 8 50 31 38 Figur e 4 Figur e 3 P ARTS LIST / 6544X- X & 6546X -X - ( AIR MOT OR HEAD) Part numbers listed below and on parts list (opposite page) are typical.
Page 4 of 8 6544X- X (en) P ARTS LIST / 6544X- X & 6546X -X ¾ AIR MOT OR MODEL NO. 61777 65420-1 65440 65441-B 65442-B 65443-B 65443-2B 65444-B 65444-1B 65444-2-B 65445-B 65462 65465-B 65465-1B 65466 Item Description (size) Part No .
6544X- X (en) Page 5 of 8 Remove (21) “O” ring from (19) head assembly . Remove f our (22) screws fr om (39) gland, permitting gland to be remov ed from (19) head assembly . Remove (16 and 41) “O” rings from (39) gland. Remove (29) tube assembly fr om (30) base.
Page 6 of 8 6544X- X (en) REASSEMBL Y OF AIR MO T OR Apply grease to all “O” rings, “U” cups and other rubber goods before installing . Clean the threads on (27) rod assembly and put the threaded end thru (24) piston assembly . Hold (27) rod assembly below thr eads with locking t ype pliers.
6544X- X (en) Page 7 of 8 Air leakage out of main exhaust . W orn (14) insert. Replace (14) inser t. W orn (12) valve plate and pin assembly . Replace (12) valve plate and pin assembly . Damaged (24) piston assembly . Replace (24) piston as- sembly .
Page 8 of 8 6544X- X (en) PN 97999-64 65440 AND 65462 AIR MO T OR PIST ON ROD AND BASE ITEM 48 PIST ON ROD END V ARIETY Figur e 11 65020 Base and Bearing Assembly (stub) 93312 Guide Piston Rod (s.
An important point after buying a device Ingersoll-Rand 6546X-X (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Ingersoll-Rand 6546X-X yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Ingersoll-Rand 6546X-X - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Ingersoll-Rand 6546X-X you will learn all the available features of the product, as well as information on its operation. The information that you get Ingersoll-Rand 6546X-X will certainly help you make a decision on the purchase.
If you already are a holder of Ingersoll-Rand 6546X-X, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Ingersoll-Rand 6546X-X.
However, one of the most important roles played by the user manual is to help in solving problems with Ingersoll-Rand 6546X-X. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Ingersoll-Rand 6546X-X along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center