Instruction/ maintenance manual of the product Split System Air Conditoner Sanyo
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TECHNICAL & SER VICE MANU AL SAP-K77RAX + SAP-C77RAX SAP-K97RAX + SAP-C97RAX SAP-K127RAX + SAP-C127RAX SP LI T SY ST EM A IR CO ND IT IO NE R Indoor Model No. SAP-K77RAX SAP-K97RAX SAP-K127RAX Indoor Unit Product Code No. 1 852 350 01 1 852 350 02 1 852 350 03 FILE NO .
When Wiring ELECTRICAL SHOCK CAN CA USE SEVERE PERSONAL INJUR Y OR DEA TH. ONL Y A QU ALIFIED, EXPERIENCED ELECTRICIAN SHOULD A TTEMPT T O WIRE THIS SYSTEM. SPECIAL PRECA UTIONS This symbol refers to a hazar d or unsafe practice which can result in severe per sonal injury or death.
Ta b le of Contents 1. OPERA TING RANGE 2. SPECIFICA TIONS 2-1. Unit Specifications 2-2. Major Component Specifications 2-3. Other Component Specifications 3. DIMENSIONAL D A T A 4. REFRIGERANT FLO W DIA GRAM 4-1. Refrigerant Flow Diagr am 5. PERFORMANCE D A T A 5-1.
9. TROUBLESHOO TING 9-1. Chec k bef ore and after troub leshooting 9-2. Air conditioner does not operate . 9-3. Some par t of air conditioner does not operate. 9-4. Air conditioner operates , b ut abnor malities are obser ved. 10. CHECKING ELECTRICAL COMPONENTS 10-1.
1. OPERA TING RANGE Maximum Minimum 32 ° C D .B. / 23 ° C W .B. 19 ° C D .B. / 14 ° C W .B. 43 ° C D .B. 19 ° C D .B. T emperature Indoor Air Intake T emp.
2. SPECIFICATIONS 2-1. Unit Specifications Indoor Unit SAP-K77RAX Outdoor Unit SAP-C77RAX DATA SUBJECT TO CHANGE WITHOUT NOTICE. Remarks: Rating conditions are: Cooling: Indoor air temperature 27 ° C D.B. / 19 ° C W.B. Outdoor air temperature 35 ° C D.
Indoor Unit SAP-K97RAX Outdoor Unit SAP-C97RAX DATA SUBJECT TO CHANGE WITHOUT NOTICE. Remarks: Rating conditions are: Cooling: Indoor air temperature 27 ° C D.
Indoor Unit SAP-K127RAX Outdoor Unit SAP-C127RAX DATA SUBJECT TO CHANGE WITHOUT NOTICE. Remarks: Rating conditions are: Cooling: Indoor air temperature 27 ° C D.
- Control PCB Control Circuit Fuse Controls Part No. Microprocessor 250V 3.15A CR-K77GAX 1 ... D102 / L637 RCS-7S2E-G Cross-Flow AC Motor IBH-884-066B ... 1 4 BRN-WHT : 234 PNK (RED)-WHT : 209 12.5 1,280 Thermal fuse 130 1.5 450 DC 12V Each Pair of Terminal : 200 +/- 7% Stepping Motor 24BYJ48-916 Aluminum Plate Fin / Copper Tube 2 1.
Control PCB Control Circuit Fuse Controls Part No. Microprocessor 250V 3.15A CR-K97GAX 1 ... D102 / L637 RCS-7S2E-G Cross-Flow DC 12V Each Pair of Terminal : 200 +/- 7% Stepping Motor 24BYJ48-916 Aluminum Plate Fin / Copper Tube 2 1.3 0.108 Fan Remote Control Unit Q'ty .
Control PCB Control Circuit Fuse Controls Part No. Microprocessor 250V 3.15A CR-K127GAX 1 ... D102 / L637 RCS-7S2E-G Cross-Flow DC 12V Each Pair of Terminal : 200 +/- 7% Stepping Motor 24BYJ48-916 Aluminum Plate Fin / Copper Tube 2 1.1 0.162 Fan Remote Control Unit Q'ty .
Control PCB 2-2-2. Outdoor Unit Outdoor Unit SAP-C77RAX DATA SUBJECT TO CHANGE WITHOUT NOTICE. CC BRN - WHT : 213 RED (PNK) - WHT : 168 Micro F VAC External Finish Acrylic baked-on enamel finish SAY-56T ... 350 2.0 75 450 110 Thermal protector Aluminum Plate Fin / Copper Tube 1 1.
Control PCB Outdoor Unit SAP-C97RAX DATA SUBJECT TO CHANGE WITHOUT NOTICE. CC BRN - WHT : 213 RED (PNK) - WHT : 168 Micro F VAC External Finish Acrylic baked-on enamel finish SAY-56T ... 280 2.5 75 450 110 Thermal protector Aluminum Plate Fin / Copper Tube 1 1.
Control PCB Outdoor Unit SAP-C127RAX DATA SUBJECT TO CHANGE WITHOUT NOTICE. CC BRN - WHT : 213 RED (PNK) - WHT : 168 Micro F VAC External Finish Acrylic baked-on enamel finish SAY-56T ... 520 2.5 75 450 110 Thermal protector Aluminum Plate Fin / Copper Tube 1 1.
2-3. Other Component Specifications 5 kohm (at 25 ° C) Model Resistance PTN-41G-S6Z < Thermistor (Room sensor) > AC277V 30A Model Rating EL200/240A1-F (M) 15 kohm (at 0 ° C) 5.
3. DIMENSIONAL D A T A Indoor Unit SAP-K77RAX SAP-K97RAX SAP-K127RAX 16.
Outdoor Unit SAP-C77RAX SAP-C97RAX Unit: mm 0 6 0 6 6 Wide tube ser vice valv e dia.9.52(3/8") Narrow tube service valv e dia.6.35(1/4") 446 14 78 240 44 264 296 482 11 372 ID:18 27 127 87 4.
Outdoor Unit SAP-C127RAX Unit: mm 0 6 0 6 6 Wide tube ser vice valv e dia.12.7(1/2") Narrow tube service valv e dia.6.35(1/4") 510 14 78 240 45 264 296 482 11 370 ID:18 27 127 87 47 18.
4. REFRIGERANT FLO W DIA GRAM 4-1. Refrigerant Flow Diagram Indoor Unit SAP-K77RAX SAP-K97RAX SAP-K127RAX Outdoor Unit SAP-C77RAX SAP-C97RAX SAP-C127RAX Insulation of Refrigerant T ubing Because capillary tubing is used in the outdoor unit, both the wide and narrow tubes of this air conditioner become cold.
5. PERFORMANCE D A T A 5-1. P erf ormance charts Indoor Unit SAP-K77RAX Outdoor Unit SAP-C77RAX Indoor air temperature 27 ° C D.B. / 19 ° C W.B. Outdoor air temperature 35 ° C D.B. / 24 ° C W.B. :Points of rating condition Black dots in above charts indicate the following rating conditions.
Indoor Unit SAP-K97RAX Outdoor Unit SAP-C97RAX Indoor inlet air D.B. temp. ( ° C) 9 8 7 6 5 4 3 2 1 25 30 35 40 45 50 Outdoor inlet air D.B. temp. ( ° C) Operating current (A) 32 27 21 Indoor inlet air D.B. temp. ( ° C) Outdoor inlet air D.B. temp.
Indoor Unit SAP-K127RAX Outdoor Unit SAP-C127RAX Indoor inlet air D.B. temp. ( ° C) < Cooling Characteristics > 11 10 9 8 7 6 5 4 3 25 30 35 40 45 50 Outdoor inlet air D.B. temp. ( ° C) Operating current (A) 32 27 21 32 27 21 Indoor inlet air D.
Horizontal distance (m) Axis air velocity (m/s) Vertical distance (m) Room air temp. : 27 ° C Fan speed : High Cooling : Flap angle 0 ° , : Axis air velocity 0 ° : Flap angle 30 ° , : Axis air velocity 30 ° 5-2.
Horizontal distance (m) Axis air velocity (m/s) Vertical distance (m) Room air temp. : 27 ° C Fan speed : High Cooling : Flap angle 0 ° , : Axis air velocity 0 ° : Flap angle 30 ° , : Axis air vel.
Horizontal distance (m) Axis air velocity (m/s) Vertical distance (m) Room air temp. : 27 ° C Fan speed : High Cooling : Flap angle 0 ° , : Axis air velocity 0 ° : Flap angle 30 ° , : Axis air vel.
5-3. Cooling Capacity Indoor Unit SAP-K77RAX Outdoor Unit SAP-C77RAX 230 V Single Phase 50 Hz TC : Tot al C ooli ng Capa cit y (k W) SHC : Sensible Heat Capacity (kW) CM : Compressor Input (kW) Rating conditions (#Mark) are Outdoor Ambient Temp. 35 ° C D .
Indoor Unit SAP-K97RAX Outdoor Unit SAP-C97RAX 230 V Single Phase 50 Hz TC : Tot al C ooli ng Capa cit y (k W) SHC : Sensible Heat Capacity (kW) CM : Compressor Input (kW) Rating conditions (#Mark) are Outdoor Ambient Temp. 35 ° C D .B. Indoor Unit Entering Air Temp.
Indoor Unit SAP-K127RAX Outdoor Unit SAP-C127RAX 230 V Single Phase 50 Hz TC : Tot al C ooli ng Capa cit y (k W) SHC : Sensible Heat Capacity (kW) CM : Compressor Input (kW) Rating conditions (#Mark) are Outdoor Ambient Temp. 35 ° C D .B. Indoor Unit Entering Air Temp.
Fan Motor Compressor 6. ELECTRICAL DA T A 6-1. Electrical Characteristics Indoor Unit SAP-K77RAX Outdoor Unit SAP-C77RAX Indoor Unit Outdoor Unit Complete Unit Fan Motor z H 0 5 e s a h p - e l g n i S V 0 3 2 t a e c n a m r o f r e P Rating Conditions Running amp.
6-2. Electric Wiring Diagrams Indoor Unit SAP-K77RAX SAP-K97RAX SAP-K127RAX WARNING To avoid electrical shock hazard, be sure to disconnect power before checking, servicing and/or cleaning any electrical parts.
Outdoor Unit SAP-C77RAX SAP-C97RAX SAP-C127RAX WARNING To avoid electrical shock hazard, be sure to disconnect power before checking, servicing and/or cleaning any electrical parts.
WARNING 7. INSTALLATION INSTRUCTIONS 7-1. Installation Site Selection 7-1-1. Indoor Unit To prevent abnormal heat generation and the possibility of fire, do not place obstacles, enclosures and grilles in front of or surrounding the air conditioner in a way that may block air flow.
Outdoor unit Hot air Heat source Exhaust fan NO 7-1-2. Outdoor Unit Fig. 4 AVOID: heat sources, exhaust fans, etc. (Fig. 4) damp, humid or uneven locations. Fig. 5a Fig. 5b Air intake Min. 5 cm Air discharge Min. 5 cm Min. 20 cm Va l v e side Min. 25 cm Min.
Cross-Sectional Area (mm 2 ) (A) Power Supply Wiring Length (m) (B) Power Line Length (m) (A) + (B) Fuse or Circuit Breaker Capacity 10A 3.5 51 41 2 33 27 C77 / 97 C127 Model 7-2. Recommended Wire Length and Diameter Regulations on wiring diameter differ from locality to locality.
7-3. Remote Control Unit Installation Position The remote control unit can be operated from either a non-fixed position or a wall-mounted position. To ensure that the air conditioner operates correctl.
7-4. How to Test Run the Air Conditioner After turning on the power of the air conditioner, use the remote controller and follow the steps below to conduct the test run. (1) Set the remote controller in Test Run mode. (Fig. 8a) a) b) c) d) Press and hold the ECONOMY button and the 1HR.
7-5. Removing and Installing the Grille Basically, these models can be installed and wired without removing the grille. If access to any internal part is need- ed, follow the steps as given below.
The address can be set in order to prevent interfer- ence between remote controllers when 2 indoor units are installed near each other. To set a different address, it is necessary to change the address on the second remote controller . Once changed, you cannot restore the original address setting of the air conditioner.
8. FUNCTIONS 8-1. Room T emperature Contr ol (1) Cooling Room temperature control is obtained by cycling the compressor ON and OFF under control of the room temperature sensor in the indoor unit. Once the compressor starts, it keeps running for 5 minutes.
8-2. Dry Operation (Dehumidification) Dry operation uses the ability of the cooling cycle to remove moisture from the air, but by running at low level to dehumidify without greatly reducing the room temperature. The air conditioner repeats the cycle of turning ON and OFF automatically as shown in the chart below according to the room temperature.
8-3. Freeze Prevention (Cooling and Dry) This function prevents freezing of the indoor heat exchange coil. When the temperature of the indoor heat exchange coil falls below 2 ° C for 2 minutes, the control circuit stops the outdoor fan and compressor (The compressor stops 3 seconds after the outdoor fan stopped).
8-4. A utomatic F an Speed (Cooling and Dr y) This automatically adjust the indoor fan speed by the difference between the room temperature and set temperature. < Cooling > Indoor fan H:High M:Medium L:Low T+2 ° C Room temp. T+1 ° C T ° C Set temp.
9. TR OUBLESHOO TING 9-1. Check bef ore and after troubleshooting 9-1-2. Check inter-unit wiring. Check that inter-unit wiring is correctly connected between indoor unit and outdoor unit. 9-1-3. Check power supply. Check that voltage is in specified range (+/–10% of the rating).
9-2. Air conditioner does not operate. 9-2-1. Circuit breaker trips (or fuse blows). (1) When the circuit breaker is set to ON, it is tripped soon. (Resetting is not possible.) 11 2 L N2 3 3 Outdoor unit Indoor unit Power supply wiring Inter-unit wiring Circuit breaker Power supply Ground No 1.
(2) Circuit breaker trips in several minutes after turning the air conditioner on. There is a possibility of short circuit. Replace with suitable one (larger capacity). No Measure resistance of outdoor fan motor winding. Measure resistance of compressor motor winding.
(2) Check remote control unit. (3) Check fuse on the indoor P.C.Board. (4) Check TIMER on the remote control unit. Yes First remote control unit is defective. No No Measure resistance of indoor and outdoor fan motor (FM) winding. Measure resistance of compressor motor (CM) winding.
9-2-3. Only outdoor unit does not run. (1) Check setting temperature. No Is room temperature too low ? No Check to see if inter-unit wiring is correctly connected between indoor and outdoor unit. COOL 1. Try to lower setting temperature by temperature setting button ( button).
9-3-1. Only indoor fan does not run. 9-3-2. Only flap motor does not run. 9-3-3. Only outdoor fan does not run. 9-3. Some part of air conditioner does not operate. No Yes If you turn fan gently once or twice by hand, can the fan turn ? Check fan casing foreign matter on inside.
9-3-4. Only compressor does not run. Check compressor motor capacitor. Measure resistance of compressor motor winding. No Yes Yes Is overload relay (OLR) working ? Yes Is temperature of compressor abnormally high ? Measure Power supply voltage. Is the voltage too low ? No Does refrigerant gas shortage ? Charge refrigerant gas (R22).
9-4-1. Poor cooling. 9-4-2. Excessive cooling. No Yes Yes Yes If temperature difference is small, possibility of gas shortage. No Change position of remote control unit. Are wide and narrow tubes between indoor unit and outdoor unit insulated ? Insulate both wide and narrow tubes separately and then tape together.
Insulation tester Probe Clip Ground wire Terminal plate Copper tube or metallic part Clip Insulation tester Probe Fig. 1 Fig. 2 Fig. 3 Fig. 4 Copper tube or metallic part Clip Insulation tester Probe Clip Insulation tester Probe Metallic part From fan motor, compressor and other parts 10.
Fuse PCB Ass'y Fig. 5 Fig. 6 Fig. 7 Fuse 10-2. Checking Continuity of Fuse on PCB Ass'y Remove the PCB Ass'y from the electrical component box. Then pull out the fuse from the PCB Ass'y. (Fig. 5) Check for continuity using a multimeter as shown in Fig.
INSTRUCTION MANUAL SAP-K77GAX + SAP-C77GAX SAP-K97GAX + SAP-C97GAX SAP-K127GAX + SAP-C127GAX (OI-852-6-4181-018-00-1) APPENDIX 53.
2 FEA TURES This air conditioner is equ ipped with coolin g, and drying functions. Details on these functions are pro vided belo w; ref er to th ese descriptions when usin g the air condi tioner .
3 PR ODUCT INFORMA TION If y ou hav e problems or questio ns concerning your Air Conditioner , you will need th e f ollowing inf ormation. Model and serial number s are on the namepla te on the bottom of the cabin et. Model No . __________ ___________ _____________ Serial No .
4 NAMES OF P AR TS This illustr ation is based on t he e xternal view of a st andard model. Consequently , the shape ma y diff er from that of the air conditioner which y ou hav e selected. This air conditi oner consists of an indoor unit and a n outdoor unit.
5 REMO TE CONTROL UNIT (DISPLA Y) (1) Operation mode COOL ....... ................. ............ . MILD DR Y .... ................ .......... F AN .................... ................ .... (2) F an speed A utomatic operation ..... ............. ... HIGH .
6 REMO TE CONTROL UNIT CANCEL T ransmitter When you press the b uttons on the remote cont rol unit, the mark appears in the displa y to t ransmit the setting change s to the receiv er in the air conditioner . Displa y Inf ormation on the operati ng conditions is disp la y ed while the remote control unit is s witched on.
7 FLAP button Press this but ton either to select t he setting of the airfl ow directi on to the auto . flap in each mode or one of the six possible posit ions manually or to select the s weep function which mo ves the flap up and do wn automatical ly .
8 USING THE REMO TE CONTROL UNIT HO W T O INST ALL BA TTERIES 1. Slide the co ver in the direction indicated b y the arrow and remov e it. 2. Install two AAA al kaline batteries . Make sure t he batteries point in the direction mark ed in the battery compar tment.
9 OPERA TION WITH THE REMO TE CONTROL UNIT 1. Operation 2. Adjusting the F an Speed A. A utomatic fan speed Simply set the F AN SPEED se lector button to the position.
10 4. ECONOMY Mode ECONOMY Mode is used fo r savi ng ener gy . Press the ECONOMY butt on while operatio n. The mark appea rs in the displa y . T o release the economy fu nction, press the ECONOMY b utton again.
11 USING THE 12-HOUR ON AND OFF TIMER 1. TIMER ON mode (Example) After the length of time set f or TIMER ON elapses, the unit begins operating. The displa y depicted abov e indicates that th e air condition er will begin operati ng in three hours.
12 USING THE 1-HOUR OFF TIMER 1. 1-Hour OFF Timer This function causes the unit to operate for one hour and then stop, regar dless of whether the unit is on or off when this b utton is press ed. The indicator in the d ispla y indicates that this fun ction is operating.
13 ADJUSTING THE AIRFLO W DIRECTION 1. Horizontal The horizontal airflo w can be adjust ed by mo ving the vertical vanes wi th y our hands to the left or right. Alw a ys use the knobs located at t he top of the center v anes on the left and right sides to adjust the airfl ow directi on.
14 CARE AND CLEANING Casing and Grille (Indoor Unit) Clean the casi ng and g rille of th e indoor unit with a v acuum cleaner brush, or wipe them with a clean, soft cloth . If these parts are stained, use a clean cloth moistened wit h a mild liquid detergent.
15 TR OUBLESHOO TING If yo ur air condition er does not w ork properly , first check the fo llowin g points bef ore requesting service. If it st ill does not work properly , contact you r dealer or service center .
SANY O Electric co ., Ltd. A p r . / 2008 R&D center manual.
An important point after buying a device Sanyo Sanyo Split System Air Conditoner (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Sanyo Sanyo Split System Air Conditoner yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Sanyo Sanyo Split System Air Conditoner - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Sanyo Sanyo Split System Air Conditoner you will learn all the available features of the product, as well as information on its operation. The information that you get Sanyo Sanyo Split System Air Conditoner will certainly help you make a decision on the purchase.
If you already are a holder of Sanyo Sanyo Split System Air Conditoner, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Sanyo Sanyo Split System Air Conditoner.
However, one of the most important roles played by the user manual is to help in solving problems with Sanyo Sanyo Split System Air Conditoner. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Sanyo Sanyo Split System Air Conditoner along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
